Posts Tagged ‘building’

We are now racing against the clock because winter is approaching and we have to get all the cement and brickwork completed before the temperatures start to fall towards freezing.

We designed the layout of the house that we wanted built and a Maestro Mayor de Obras designed the structural steel work that we would need. Looking at what happened in Japan and Chile recently we decided to implement the latest design of columns and footings to resist earthquake damage.

Tons of steelwork went into the house footings

The house will end up as a box made of reinforced concrete columns and beams infilled with bricks.
Our first lorry load of sand and gravel for the footings arrived and I was a bit worried that the temporary bridge would not hold its weight. It did and it was with a sigh of relief when the lorry tipped its load onto the farm.

The sand and gravel lorry crosses the temporary bridge into the farm

Unfortunately the lorry’s reverse gear had failed and he could not get out the way he entered. But we managed to get him across the farm and out of the main entrance in the end. (Later he turned up unexpectedly with a load of sand which we had not ordered. The whole front of the lorry was pushed in and the windscreen and glass windows were broken. He had had a head on collision with a van on the way to delivering to the wrong farm. Poor chap, not one of his best days).

The footings were poured and terminated above ground level so that the house could not flood if the irrigation ditch walls failed.

The raised footings

As the first building work started there were some additions we made to our original plans, such as adding a woodburner and a wood fired boiler.

Discussing the plans with the builder

Neighbours came to see how the construction was going on and also to see the house layout which  is designed to blend in with the local houses here and will be a single storey house with a pitched roof.

Marcelo dropped in on his way past to see how we were doing

At the time of writing this we have not had any rain for over 4 months and no irrigation water for nearly 2 months. The well on our farm has dried up and we are borrowing water from a neighbour’s well in order to keep work on the house progressing. But the wild life is suffering from the drought most of all. I had a number of 6 or 7 litre plastic bottles filled with water and spread out around the farm so we could water trees such as the lemons and pecans. Every one of the bottles has had it’s top bitten off or the bottle itself punctured. I assume it is foxes, wild cats and feral dogs desperate for water which have done the damage.

Wild animals desperate for water have drained all these bottles

 

We are about to start house building on the farm but have a problem as the irrigation water will be cut off for at least 2 months.  As the builder will need a huge amount of water for the concrete and brickwork he has to do we decided to rejuvenate an old ‘pileta’ or underground storage tank that we have close to the building site.

Digging out the old water storage tank

The tank is about 2m by 2m by 2m and was partially full of earth and rubbish. In the past it had one of its walls knocked in to provide a slope for cattle to use to walk down for a drink.
We have never done any work like this, but we had one week to dig out the rubbish, rebuild 1 underground wall, carry out cement repairs and line the whole with a cement based plaster.

In the trench, behind the spade, is an old cement floor from an earlier house

A trench was dug connecting the pileta with an irrigation ditch and a PVC pipe laid in it with a filter to keep out leaves etc. Whilst digging the trench and (later) the house footings we came across old cement floors and footings and coloured chunks of plaster indicating yet another house once stood here. More of that in a future post.

When the pileta was completed we painted it in swimming pool paint to help keep it leak tight.

Any colour as long as it is blue

The paint should have had 5 days to dry, but all it received was 3 days as we filled it with some irrigation water for a farm further downstream, 1 day before it was cut off for the whole area. Our work was OK as the pileta did not leak at all.

No sooner had the pileta been filled, then  it was emptied by the builder! He had built a bund around where the house was to go and filled it with nearly 6000 litres of water to help compress the earth before digging footings.  And to make matters worse – he wanted anoher 6000 litres to further compress it.

Water is pumped onto the site to compress the earth

We were saved by the local shop owner who has a well and a pump. He very kindly allowed us to fill our empty 220 litre oil drums with water to replenish the pileta. And with 4 drums on the back of the pick up (880 litres) at a go, that was a lot of trips.

The local municipality were great too and their water tanker dropped off a few thousand litres when they could spare it. Thanks to both those people we were now able to start and continue building.

But before we could build anything we needed steel, sand, gravel and bricks to be delivered to the site.

I filled the irrigation supply ditch for our neighbour with earth, stones and logs so that heavy traffic could access our work site on the promise that it would all be cleared away before irrigation started again.

Temporary access bridge for lorries

Tuesday 10th May was the first day of some frantic activity.

The story so far:  As the result of a very early frost, we had been told not to water our vines any more this autumn so that they would go dormant for the winter. Yesterday we  learnt that the irrigation water to all the farms in the area was going to be cut off for 2 to 3 months for canal maintenance and to conserve water as the levels in the lakes up in the Andes were so low. (Normally water is only cut for a month for cleaning and usually it is cut in June). This totally changed what all of us in the area had been planning to do, so we needed to give the vineyard a really good soaking to help the plants survive over the extra long dry spell.
No problem, except that we had already started to fill in the vineyard’s irrigation system in order to install the permanent system for next spring. Our turn for the irrigation water started at a few minutes after 12:00, so it was an early start Tuesday to clear the ditches in order to allow water along them.
And that was when the mostly unplanned ‘busy day’ started:
On the way to the farm we stopped to chat to two neighbours about the last irrigation of the autumn and to arrange who takes water and when.  Then off to the farm to start to move lots of earth out of the small ditches that feed the vineyard so that we could irrigate it.
Shortly after arriving on the farm, Graciela sent a message to our builder to see if he had a start date for the house building. Much to our surprise he said he was on the way to our farm and would start initial marking out this afternoon! The lack of water in the main canal for the next 3 months seriously jeopardised the building work as he needed the water to compact the earth where the footings were to go.
So, frantic digging out of irrigation ditches took place and with just 20 minutes before starting the 2 hour long job of irrigating the farm, the builder arrived to look at the site we had chosen for the house.

The site for the house

The original “casita” had been demolished by us, the old footings removed and back filled with earth and rubble. But he needed the area flat and raised above the level of the irrigation ditch so we would not flood. Panic! We had only the afternoon to move tons of earth, so it was off to a neighbouring farm to see if we could borrow an earth mover to fit behind our tractor.
Back to the farm, spend 2 hours irrigating it, send the water to the next neighbour downstream, then take the tractor to collect the earth mover. Our farm would now need a new entrance for the building site so that lorries and cars could get access, therefore a new entrance was also needed.

The 3 point linkage did not fit our tractor.

The earth mover’s attachment would not fit our tractor’s 3 point linkage - but a solution was found and the earth mover was fitted to the 3 point with chains – and it worked! The farmer’s son came along to give us a hand levelling the site, so I picked up our brush cutter and started creating a new farm entrance close to the building site. This involved cutting down some small trees and clearing an area of scrub from the municipality (council) land.

The new farm entrance looking from the road

Clearing the brush to create a new entrance had a dampening effect on everything. Not for any emotional reason, but due to our neighbour being so keen to take the last drop of water, his irrigation ditch was overflowing and water had seeped into the work area. As the light, sandy earth of the entrance filled with water it turned into quicksand, so work squelched to a halt.

Overflowing irrigation ditch added to the 'interest'

Whilst I worked on the entrance, Sergio, the farmer’s son, used the tractor to drag earth onto the bilding site and then started to level it.

Site levelling in progress

It was now near dusk and the builder, Hector, turned up and despite frantic pleas from me, he drove up the new entrance and promptly sunk up to his rear axles in mud. Never mind, we would pull him out with the tractor later on.

Stuck in the flooded new entrance

Hector approved the huge amount of work that Sergio had done with the earth mover and whilst Sergio finished off, Hector started to work out the height the floor level should be so that the house could not be flooded.

Everyone busy working before dusk falls

Four stakes were placed on the site ready for work tomorrow when we would compact the earth before digging the footings.

Measuring up for the initial stakes to go in.

Sergio went home, I pulled Hector’s pickup out of the mud, and as we tidied away our tools we decided to have a take away and a bottle of wine to celebrate a busy day.
And the start of a new phase, the construction of our house on the farm.
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